Aware of Arcade's expertise in progressive and compound tooling, a client in the waste collection industry contacted us to re-tool parts of their solar powered rubbish compacting bins. Re-tooling these large sheet metal parts resulted in a considerable cost savings over previously manufactured parts.
The 18 parts were engineered and fabricated utilizing our progressive die and compound die stamping capabilities. Constructed from galvannealed steel, the parts were produced in a number of shapes and sizes ranging from 0.075" by 3.00" wide, with plastic coating, to 25" by 27" wide. Parts had thicknesses of 0.035", 0.048", 0.060", 0.075", and 0.105" and weights ranging from 0.500 to 15 lbs. They were formed with a combination of progressive and compound die stamping on precision 45 ton, 150 ton and 200 ton presses. Additional secondary services included zinc plating, painting, plastic dip coating, tapping, and light assembly.
In-process dimensional and visual inspections ensured specifications were met. Machined holes, tapped holes, heights, and widths were verified for accuracy.
Additional details on this hard tooling and stamping project can be found in the table below. To learn more, please feel free to contact us.
The 18 parts were engineered and fabricated utilizing our progressive die and compound die stamping capabilities. Constructed from galvannealed steel, the parts were produced in a number of shapes and sizes ranging from 0.075" by 3.00" wide, with plastic coating, to 25" by 27" wide. Parts had thicknesses of 0.035", 0.048", 0.060", 0.075", and 0.105" and weights ranging from 0.500 to 15 lbs. They were formed with a combination of progressive and compound die stamping on precision 45 ton, 150 ton and 200 ton presses. Additional secondary services included zinc plating, painting, plastic dip coating, tapping, and light assembly.
In-process dimensional and visual inspections ensured specifications were met. Machined holes, tapped holes, heights, and widths were verified for accuracy.
Additional details on this hard tooling and stamping project can be found in the table below. To learn more, please feel free to contact us.
Unit of Measure
Highlights of this Progressive and Compound Die Stamping of Large Sheet Metal Parts Project
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Specifications
Highlights of this Progressive and Compound Die Stamping of Large Sheet Metal Parts Project
Product Description |
N/A Large stamped metal parts used in the Waste Collection Products industry. |
Equipment Used to Manufacture Part |
N/A 45 Ton, 150 Ton and 200 Ton Presses |
Material Used |
N/A Galvannealed Steel |
In Process Testing/Inspection Performed |
N/A Dimensional Inspection Visual Inspection Check Holes with Go/No Go Pins Check Heights and Widths Check Tapped Holes with Screws |
Industry for Use |
N/A Waste Collection |
Volume |
N/A 2,500 to 5,000 Annually |
Delivery Location |
N/A Northeast and Southeast |
Standards Met |
N/A 2D CAD Drawing Customer Specifications |
Product Name |
N/A Large Sheet Metal Parts (Galvannealed Steel) |
Specifications
Secondary Progressive & Compound Die Stamping Capabilities Applied/Processes |
N/A Compound Die Stamping Engineering Light Assembly Painting Plastic Dip Coating Progressive Die Stamping Tapping Tooling - Design and Built In-House Zinc Plating |
Estimated Part Weight |
N/A 0.500 lb/each to 15 lb/each |
Overall Part Thickness |
N/A 0.035 in0.048 in0.060 in0.075 in0.105 in |
